Have you ever thought about how companies make perfect parts? At Mekalite, we offer top-notch Horizontal CNC Machining Services. These services are all about preciseness and speed. Since starting in 2023 in Shenzhen, China, we’ve led the industry in CNC machining. Our USA site covers 65,000 square feet and has the latest tech. This lets us work on tough projects that must be very exact and on time.
Key Takeaways
- Industry-leading horizontal CNC machining services tailored for precision.
- Mekalite blends advanced technology with expert craftsmanship.
- Our USA facility boasts a massive 65,000-square-foot space.
- Founded in 2023 in Shenzhen, China, with a commitment to excellence.
- Versatility to handle complex and intricate designs.
Introduction to Horizontal CNC Machining
Horizontal CNC machining uses computer control for precise engineering. It has a big impact in many areas. You’ll learn about its main parts and big benefits here.
What is Horizontal CNC Machining?
It uses computer control to move tools and shape materials. The workpiece gets placed sideways. This way, it’s great for making parts that must be very exact. Machines follow detailed instructions to make parts right, which is key for many uses.
Benefits and Applications
Horizontal CNC machining has many benefits:
- Increased Precision: It’s very accurate, which is important for making detailed parts in areas like aerospace and medical devices.
- Efficiency in Complex Projects: It can do many steps at once. This cuts down on time and makes production smoother.
- Versatility: It works with many materials. This makes it helpful in lots of different fields.
- Reliability: Its results are always the same, which means better quality every time.
CNC machining is vital for key areas like aerospace, automotive, and medical devices. In aerospace, it makes parts that keep us safe and keep planes flying right. The car industry uses it for making strong engine parts and complex designs. Medical devices made with CNC machining work just as they need to, showing how flexible and accurate the technology is.
Key Features of Horizontal CNC Machining Equipment
Horizontal CNC machines come with top-notch technology. They meet the high demands of detailed manufacturing. They make work more efficient, precise, and productive.
Multi-pallet Management Systems
Multi-pallet systems are key in CNC equipment. They allow for multiple setups at once. This cuts down downtime greatly. It boosts output and keeps projects moving smoothly.
Cell Control Software
Modern CNC machines have smart cell control software. This software controls all operations perfectly. It handles tool changes and quality checks, cutting mistakes and saving time.
High-Speed Cooled Spindle
High-speed cooled spindles are very important. They keep the temperature and speed just right. This is needed for top machining of hard materials like titanium.
Materials Used in Horizontal CNC Machining
We have the skills to work with many materials in CNC machining. This means we can help with different projects and industry needs. CNC machining lets us handle both metals and plastics. This way, we can make just what you need.
Metals
In metal machining, we are really good. We use strong and long-lasting materials. For example, we work with:
- Titanium
- Inconel
- Stainless Steel
We can meet tough demands. This helps us make parts for industries that need high precision and reliability.
Plastics
Plastic CNC machining is also key for us. It helps save money and is versatile for many uses. We often use these plastics:
- Polyethylene
- Polyamide
- Acrylic
| Material | Type |
|---|---|
| Titanium | Metal |
| Inconel | Metal |
| Stainless Steel | Metal |
| Polyethylene | Plastic |
| Polyamide | Plastic |
| Acrylic | Plastic |
Horizontal CNC Machining Services in the USA
We are known for our USA CNC machining skills. Mekalite is seen as a reliable partner by businesses everywhere. We offer top-notch precision CNC services. These services are perfect for different needs like design, prototyping, or mass production.
With 40 years of practice, we’ve become experts in horizontal CNC machining. We’re celebrated for our modern machining answers. We promise high-quality items that follow strict industry rules.
Our advanced horizontal CNC machines come with cool features. These include systems to manage many pallets and software to control cells. Thanks to this high tech, we can handle big and complex jobs easily.
We make sure our processes are efficient. We also keep a close watch on quality.
Here’s what our horizontal CNC milling machines can do:
| Machine Model | RPM | Spindle HP | Axis Travel (inches) | Tool ATC | Pallet System |
|---|---|---|---|---|---|
| Kitamura HX250iF | 15,000 | 10 | 250mm | 30-tool B30ATC | 2-pallet APC |
| Matsuura H+300 PC11 | 20,000 | 20 | 20x20x20 | 240-tool ATC | 11-pallet flexible cell |
| Makino A51-A60 | 12,000 | 30 | 22x22x20 | 60-tool ATC | Dual 400mm pallet changer |
We work with many industries. For example, we make clinical eye care gear and frames for optomechanics. Our work shows we can do lots of different machining jobs in the USA.
The Mekalite Advantage
Mekalite leads due to our focus on new technology and a top-notch team. We’re all about excellence, seen in our advanced CNC technology and skilled staff.
State-of-the-Art Technology
Our workshops boast the newest Mekalite CNC machining gear. We adjust our tools to meet each client’s needs. All gear is well-kept and updated for top results. This lets us tackle complex shapes and strict needs, offering superb solutions.
Skilled Workforce
Our skilled CNC workforce is key to our success. Our crew’s deep experience pushes our tech forward. Every part made meets top standards, showcasing the best of Mekalite CNC machining. Through ongoing learning and innovation, our team leads the field, handling tough tasks with skill.
Industries Served by Horizontal CNC Machining
Horizontal CNC machining is key for many sectors that need precise and reliable work. We offer top-quality machining services to various industries. We make sure components meet tough standards and go beyond what’s expected in performance.
Aerospace
The aerospace field needs high accuracy for important aerospace components. These are key for safety and doing well. Our horizontal CNC machining makes sure every piece, from turbine blades to body parts, meets strict rules. We team up with top companies to make products that stand up to hard conditions and detailed needs.
Automotive
In automotive manufacturing, making strong, effective parts is very important. Our services ensure the making of tough parts like engine blocks and gear cases. They also help make suspension parts. Using the latest tech, we offer automotive makers things that make vehicles perform better and last longer.
Medical Devices
The medical device field needs very well-made, precision-engineered parts. With horizontal CNC machining, we can make small, complex parts. These go into tools for surgery, devices to put inside the body, and devices for testing. We follow strict rules carefully, so every item is made perfectly. This makes medical devices work better and safer.
Our promise to bring excellence and precision to the CNC machining industries is strong. We ensure aerospace, automotive, and medical fields get the best service and support.
Case Studies and Customer Success
We’re really proud of our track record. We provide top-notch manufacturing solutions. These help businesses reach their goals. Our CNC machining stories show our dedication to being the best.
Clinical Eye Care Equipment
In a noteworthy CNC case study, we worked with a top healthcare company. They focus on clinical eye care. Our high-tech CNC machines made very accurate parts. These parts are vital for eye care. They help make eye care better and safer.
Award-Winning Supply Chain Management
We also shine in managing supply chains. Our system won an award for its excellence. It makes operations smooth and shortens lead times. This proves we can manage complex supply chains well. Our work shows our commitment to quality and reliability.
Conclusion
Mekalite is a trusted CNC provider. We are leaders in the CNC machining industry. We deliver top-notch engineering solutions in aerospace, automotive, and medical devices.
Our horizontal CNC machining centers feature advanced technology. They allow for detailed machining on many sides, are stable and strong for tough jobs. This leads to more work done faster and meets our clients’ tough demands. We always invest in the latest technology and a skilled team.
Staying ahead in this fast-changing field is key to us. Our drive to explore new technology shows our promise for top manufacturing solutions. Mekalite ensures excellence from start to finish in every project. Trust us for your precision engineering needs as we continue leading in CNC machining.
FAQ
What is Horizontal CNC Machining?
Horizontal CNC Machining uses computer control for precise cutting and drilling. It works on a horizontal plane. This method is great for making complex parts with great accuracy and efficiency.
What are the benefits of Horizontal CNC Machining?
This machining offers high precision and can handle complex projects well. It’s versatile with different materials. Industries like aerospace, automotive, and medical devices benefit from its precision and reliability.
What key features distinguish Mekalite’s Horizontal CNC Machining equipment?
Our gear includes Multi-pallet Management Systems. This means less downtime and more setup at the same time. There’s also Cell Control Software for better workflow.
Our High-Speed Cooled Spindles keep the perfect temperature. This improves precision and tool life. It’s great for tough materials like Inconel and titanium.
Which materials can be machined using Horizontal CNC techniques?
We work with many materials including metals and plastics. For instance, titanium, Inconel, stainless steel, polyethylene, polyamide, and acrylic. We adjust to fit your project needs.
How does Mekalite’s USA-based facility enhance service delivery?
Our big 65,000 square feet facility in the USA has the latest technology. It’s run by a team of skilled people. We offer top-notch precision and innovation, making solutions for tough projects. This includes design to full-scale production.
What makes Mekalite standout in Horizontal CNC Machining?
Our edge is in our tech and experienced team. Our engineers and technicians have years of experience. They keep pushing our limits to meet top quality standards.
Which industries benefit most from Horizontal CNC Machining?
It’s key for sectors needing the best precision. Aerospace, automotive, and medical devices use it for quality parts. These industries get components that meet strict rules, perform well, and are made with care.
Can you provide an example of a successful project handled by Mekalite?
We’ve made high precision clinical eye care parts. Our supply chain management is both efficient and reliable. This shows our commitment to making clients happy and achieving excellence.
